Maintenance - Roadmap to Reliability: Sequel to World Class Maintenance Management - The 12 Disciplines...

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Rolly Angeles Peter Todd

Maintenance - Roadmap to Reliability

Sequel to World Class Maintenance Management - The 12 Disciplines

Rolly Angeles, Peter Todd

$167.95 $134.64

Hardback

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English

Rolando Santiago Angeles
01 June 2020

Risk assessment; Technology: general issues; Mechanical engineering & materials; Reliability engineering; Other technologies & applied sciences

While many industries are trapped in the vicious cycle of doing reactive maintenance, one of the leading questions being raised is how do we start the journey to reliability? I have been faced with this challenge a couple of decades ago. The thing is how do we begin, or where do we start? This book details the step-by-step activities through the 4 Phases of TPM Planned Maintenance in achieving a level of World Class Maintenance Excellence. The author shares his experience on how to achieve such a feat.

Transitioning from a reactive to a proactive maintenance stage is not an easy task, but it is not also an impossible task. Moving up to this level of world-class will involve changing the culture of the entire maintenance workforce. The author believes that the key to everything is educating the maintenance people on what maintenance is all about. What it can and cannot do? Training is the backbone of any cultural change, This is where we acquire knowledge to develop the skills required to do our jobs correctly right the first time around. This book contains real-life stories, case studies, and the actual results my team achieved in performing such a task. The good news is that we explain how this feat was accomplished and convert each Phase into a detailed step-by-step roadmap that industries can adopt.

Some highlights of this book include:

- Actual Report submitted to JIPM on TPM Planned Maintenance

- Actual Planned Maintenance Case Study and Results

- Why Planned Maintenance should be the strongest pillar in any TPM implementation

- 129 Assessment Questionnaire on the 12 Disciplines on World Class Maintenance

- Contains quizzes at the end of each chapter to gauge the comprehension of the reader

- A detailed explanation of the Preparatory Phase of Planned Maintenance

- A detailed explanation of the 4 Phases of Planned Maintenance

- A detailed roadmap for each Planned Maintenance Phase

- How Reliability-Centered Maintenance can be integrated into the higher phases of PM

- Survey on the Top 10 Problems on Preventive Maintenance

- Important Lessons on Implementing TPM

The generic approach to Planned Maintenance is done in 4 Phases excluding Phase 0 which is the Preparatory Phase. One of the important activities of Phase 0 is creating a Machine Ranking for all equipment and assets to determine which machines to focus on first. Phase 1 is all about restoration activities which are done in parallel with Autonomous Maintenance Step 1 activities on Initial Cleaning which aims to bring the equipment back to its original basic condition.

The last 2 Phases will be focused on creating a sustaining activity so that the equipment will not revert back to its old existing condition. An added feature to this book includes a 129 Assessment Questionnaire which provides a scoring system to determine where your industry currently is from the worst to a level of World Class Maintenance. This assessment questionnaire will also provide your industry with its strongest discipline and those disciplines that need to be strengthened.

By: Rolly Angeles
Foreword by: Peter Todd
Imprint: Rolando Santiago Angeles
Dimensions: Height: 279mm, Width: 216mm, Spine: 22mm
Weight: 1.148kg
ISBN: 9786210204353
ISBN 10: 621020435X
Pages: 372
Publication Date: 01 June 2020
Audience: General/trade , ELT Advanced
Format: Hardback
Publisher's Status: Active

Rolly, is a seasoned international reliability and maintenance consultant with 30 years of solid experience in the field. He hails from the Philippines and had been invited in different countries to conduct reliability and maintenance training courses in United Arab Emirates, India, Malaysia, Indonesia, Brunei, Thailand, Nigeria, Bangladesh, South Africa, China and Botswana. His portfolio of maintenance trainings include Maintenance Management courses on TPM, Lubrication, Tribology, Condition-Based Maintenance, RCM, RCFA, Planned Maintenance, World Class Maintenance Management, The 12 Disciplines, Oil Contamination Control, Maintenance Indices and KPI's, Maintenance Management Strategies and much more. Rolly previously worked with Amkor Technology Philippines, as a TPM Senior Engineer, an industry engaged in the manufacture of Integrated Circuit products and spearheaded their Planned Maintenance organization compose of maintenance managers and engineers. He was also responsible for the dramatic reduction of unplanned breakdowns in their TPM Journey as well as RCM implementation on their Facilities AHU units and as well as their substation equipment. Today, Rolly is currently working as an independent reliability and maintenance consultant. Rolly had released two books on maintenance his first book on World Class Maintenance Management - The Twelve Disciplines, and recently a sequel to his first book which is Maintenance - Roadmap to Reliability. You may visit his website at http: //www.rsareliability.com or email him at rollyangeles@rsareliability.com

Reviews for Maintenance - Roadmap to Reliability: Sequel to World Class Maintenance Management - The 12 Disciplines

"First, I want to thank you, Mr. Rolly, for giving me this very rare opportunity to comment on a book and have my print comment. At first, I was wondering where this book would lead me. Your quote, ""changing a system means changing a culture,"" captured my attention. So as I read, I already knew I need to finish reading this book. I can relate to most of what was illustrated, stated, and examples in this book. They're all true and happening. A reality. I dreamed of having a kind of maintenance organization such as those described. My only worry is that I am not in the position to implement such. This kind of approach should indeed be top to bottom; no support from upper management means you'll end up with nothing. I am a maintenance guy and proud to be one. But it is great to know somebody that dedicates too much time and adheres to improve the lives of maintenance people like Rolly Angeles. From Darwin Abragante, Level 2 Thermographer, Analog Devices Gen. Trias, Inc. This book is easy to read (take it from a selective reader), and the flow of thought is smooth -relatable; to maintenance, production, and quality people. The book provides general and specific inputs to prepare a maintenance roadmap for an organization. The author, a maintenance guy, a facilitator, and a trainer share his vast experience in the actual maintenance task, implementing maintenance strategy, and analyzing maintenance management issues. This book has a well-established link from the initial book that Rolly released. The book was written just like having Rolly in front of you, explaining with passion the different topics about maintenance strategy - a book was well written. The TPM-PM implementation and TPM lessons shared by Rolly give the reader of this book a glimpse - guidance on what needs to be done plus the pitfalls that need to be avoided. As each organization forms and develops its own maintenance culture, this book is a good reference. From Charles D. Mendoza, Sr. Quality Improvement Engineer/TQM/TPM, ST-Microelectronics Inc."