The book equips professionals with essential insights into corrosion science, practical techniques for diagnosis and prevention, and access to the latest advancements in the field, making it an invaluable resource for enhancing industry practices and safeguarding assets.
Industrial Corrosion: Fundamentals, Failure, Analysis and Prevention offers an in-depth look at the science behind corrosion and its impact on industries worldwide. Covering both theoretical and practical aspects, this volume provides a clear understanding of corrosion mechanisms, materials degradation, and the reasons behind common industrial failures. It explores advanced techniques for diagnosing corrosion issues and presents effective solutions to mitigate and prevent them. The book not only delves into traditional corrosion control methods but also highlights the latest advancements in corrosion inhibitors and smart coatings, showcasing cutting-edge technologies that can revolutionize industry practices. With practical case studies, real-world examples, and expert insights, this comprehensive guide serves as a crucial resource for engineers, researchers, and professionals seeking to enhance their knowledge and apply corrosion prevention techniques in their work.
Provides a detailed exploration of corrosion fundamentals, failure mechanisms, and prevention strategies, perfect for professionals and students alike Includes practical case studies and examples to help readers apply corrosion prevention methods in various industries Highlights the latest innovations in corrosion inhibitors and smart coatings for enhanced industrial protection
Audience
Engineers, materials scientists, chemists, academics, researchers, and professionals in corrosion prevention, oil and gas, manufacturing, transportation, and infrastructure, where corrosion control is critical.
Preface xiii 1 Corrosion Fundamentals: Understanding the Science Behind the Damage 1 Saman Zehra, Mohammad Mobin, Mosarrat Parveen and Rais Ahmad 1.1 Introduction 2 1.2 Types of Corrosion 3 1.3 Corrosive Environments 8 1.4 Consequences of Corrosion 10 1.5 Corrosion Monitoring in Industrial Environments 12 1.6 Conclusion 14 2 Types of Industrial Corrosive Environments 17 Omar Dagdag, Rajesh Haldhar, Abhinay Thakur, Walid Daoudi, Avni Berisha, Elyor Berdimurodov and Hansang Kim 2.1 Introduction 18 2.2 Specific Types of Industrial Corrosive Environments 18 2.3 Conclusion 33 3 Corrosion in the Oil and Gas Industry 39 Humira Assad, Imtiyaz Ahmad Lone, Praveen Kumar Sharma and Ashish Kumar 3.1 Introduction 40 3.2 Agents of Corrosion in Oil and Gas Industry 43 3.3 Types of Corrosion in Oil and Gas Industry 46 3.4 Effects of Corrosion on the Oil and Gas Industry 49 3.5 Corrosion Prevention in the Oil and Gas Industry 52 3.6 Challenges and Future Breakthroughs 56 3.7 Conclusion 57 4 Corrosion in the Marine and Offshore Industry 65 A.R. Shojaei, B. Ramezanzadeh and H. Eivaz Mohammadloo 4.1 Introduction 66 4.2 Marine and Offshore Area 66 4.3 Offshore Structure 68 4.4 Types of Corrosion 69 4.5 Corrosion-Inhibition System 81 4.6 Challenges and Conclusion 93 5 Corrosion in the Power Plant Industry 105 Omar Dagdag, Rajesh Haldhar, Abhinay Thakur, Walid Daoudi, Avni Berisha, Elyor Berdimurodov and Hansang Kim 5.1 Introduction 106 5.2 Types of Corrosion 107 5.3 Corrosion in Thermal Power Plant 109 5.4 Causes of Corrosion 109 5.5 Corrosion in the Electricity Generation Sector 112 5.6 Measures to Prevent Corrosion 124 5.7 Conclusion and Future Research Directions 126 6 Corrosion in the Chemical Processing Industry 131 Khasan Berdimuradov, Akbarali Rasulov, Husan Yaxshinorov, Javokhir Abdisattorov, Elyor Berdimurodov, Omar Dagdag and Mohamed Rbaa 6.1 Introduction 132 6.2 Types of Corrosion in the Chemical Processing Industry 134 6.3 Corrosion Mechanisms in Chemical Processes 138 6.4 Corrosion Control and Prevention 139 6.5 Monitoring and Inspection Techniques 145 6.6 Future Trends and Research Directions 148 6.7 Conclusions 149 7 Chemical Processing Industry: Corrosion Dynamics and Prevention Techniques 153 Ibrahim Y. Yaagoob, Lipiar K. M. O. Goni, Mohammad A. J. Mazumder and Shaikh A. Ali 7.1 Introduction 154 7.2 Corrosive Materials Within the Chemical Processing Industry 155 7.3 Corrosion in Specific Industries 171 7.4 Conclusion 174 7.5 Future Perspectives 175 8 Corrosion in the Food and Beverage Industry 183 Ruby Aslam, Qihui Wang and Zhitao Yan 8.1 Introduction 184 8.2 Corrosive Environment in Food Industry 185 8.3 Various Metals Used in Food Industry and Their Corrosion Phenomenon 186 8.4 Corrosion-Related Contamination Incidents 191 8.5 Types of Corrosion in the Food Industry 192 8.6 Factors Affecting Corrosion in Food Industry 194 8.7 Corrosion of Metals: A Literature Survey 196 8.8 Effective Corrosion Prevention 198 8.9 Challenges and Emerging Technologies for Corrosion Prevention 198 8.10 Conclusion 201 9 Corrosion and Corrosion Inhibition in the Pulp and Paper Industry 205 Shveta Sharma, Richika Ganjoo and Ashish Kumar 9.1 Introduction 205 9.2 Liquids Generated in Paper and Pulp Industry 207 9.3 Corrosion Inhibition in Paper and Pulp Industry 208 9.4 Conclusion 214 10 Corrosion in the Aerospace Industry 217 Abhinay Thakur, Harpreet Kaur, Valentine Chikaodili Anadebe, Sanju Purohit and Ashish Kumar 10.1 Introduction 218 10.2 Factors Influencing Corrosion Susceptibility 221 10.3 Types of Corrosion in Aerospace Applications 224 10.4 State-of-the-Art Corrosion Mitigation Strategies 228 10.5 Challenges and Future Outlooks 239 10.6 Conclusion 240 11 Corrosion in the Automotive Industry 255 Akbarali Rasulov, Husan Yaxshinorov, Javokhir Abdisattorov, Elyor Berdimurodov, Omar Dagdag, Mohamed Rbaa and Khasan Berdimuradov 11.1 Introduction 256 11.2 Types of Corrosion in the Automotive Industry 257 11.3 Corrosion Mechanisms 259 11.4 Influencing Factors 264 11.5 Protection Methods 267 11.6 Future Trends 270 11.7 Conclusion 272 12 Corrosion Failures in the Nuclear Power Plant 277 Quazi Md. Zobaer Shah 12.1 Corrosion Phenomena in Nuclear Technology 278 12.2 Corrosion in Water-Cooled Reactors 280 12.3 Corrosion in Helium-Cooled Reactors 280 12.4 Corrosion in Molten Salt and Liquid Metal-Cooled Reactors 281 12.5 Stress Corrosion Cracking (SCC) 282 12.6 Flow-Accelerated Corrosion (FAC) 286 12.7 Corrosion Effects in NPP Aspect 288 12.8 Corrosion Monitoring in Nuclear Power Plants 289 12.9 Corrosion Mitigation in Nuclear Power Plants 291 12.10 Conclusion 293 13 Corrosion Monitoring and Inspection Techniques in Industrial Environments 297 Saman Zehra, Mohammad Mobin and Rais Ahmad 13.1 Introduction 298 13.2 Objectives of the Corrosion Monitoring 300 13.3 Elements of Corrosion Monitoring 301 13.4 Corrosion-Monitoring and Inspection Techniques 303 13.5 Conclusion 318 Acknowledgment 318 References 319 Index 321
Saman Zehra, PhD, works in the Women Scientist Program in the Department of Applied Chemistry at Aligarh Muslim University. She has published over 50 articles in international journals and five books in addition to presenting her research at several international conferences. Her research interests include the development of smart coating materials for corrosion sensing and protection and the evaluation of green corrosion inhibitors. Ruby Aslam, PhD, is a Postdoctoral fellow in the School of Civil Engineering and Architecture at Chongqing University of Science and Technology, Chongqing, China. She received her PhD from Aligarh Muslim University, India. She has authored/co-authored several research articles in international peer-reviewed journals of wide readership, including critical reviews and book chapters. She has edited 13 books for international publishers. Her research interests include corrosion inhibitors, coatings, colloid and surface science, and ionic liquids. Mohammad Mobin, PhD, is the Vice Chancellor at the Cluster University of Srinagar. He has authored about 185 research papers and contributed to five books and 38 book chapters. Additionally, he has completed 40 research projects and presented his work as a keynote speaker at several international conferences. His research interests include corrosion inhibitors, conducting polymers, and seawater desalination. Chandrabhan Verma, PhD, works in the Department of Chemical Engineering at the Khalifa University of Science and Technology, Abu Dhabi, UAE. He has edited and authored over 40 books and numerous research articles in addition to serving as a reviewer and board member for several international journals. His research focuses on designing and developing industrially applicable corrosion inhibitors.
